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1966-1967 Ford Thunderbird
Contoured Headliner

Ford moved the interior focal point overhead

In the third and final year of the body style introduced for 1964, Ford designers and stylists gave the 1966 Thunderbird a heavier than normal restyle. As was expected in the third year, more extensive revisions would be made in an attempt to attract attention to an aging design. The third year restyle had been done before in 1957, 1960, and 1963. For 1966, a fresh appearance would be even more important, as new competition would be challenging the Thunderbird for sales, and that would come in the form of the 1966 Oldsmobile Toronado, a sleek front wheel drive car that became Motor Trend's Car of the Year.

For the exterior, all new sheet metal from the windshield forward was introduced, including a new blade-type front bumper that was more than just a little bit reminiscent of the one found on the popular Ford Mustang. For the first time ever on the T-bird, body colored sheet metal would appear below the front bumper, and the hood scoop would be lower than ever before as well. Full width tail lamps set the Bird's rear end ablaze in light, and a new, more formal "Town" roof line was introduced for the first time. This was accomplished by bringing the rear roof quarter panel forward to meet the front door glass, which eliminated the side windows. The gently rounded upper rear corner also appeared to have been inspired by the Mustang Fastback model, although the roof line itself wasn't as sporting.

Two new models were offered for 1966: the Town Hardtop and Town Landau. There was a Hardtop also, as there had been since 1958, but it was called the "Conventional Hardtop" in some literature; the traditional Landau model didn't exist for 1966, only the Town Landau was offered. Ford wanted something unique for the interior, especially for the roof of the car. It wanted to call special attention to the interior roof of hardtop models, perhaps in part due to the fact that 1966 would be the final year for the Thunderbird Convertible, and a new feature for the hardtops might help them to stand out a bit.

Image: 1966 Thunderbird Town Hardtop molded headliner and overhead roof console panelSo, Ford's designers came up with a new two piece contoured headliner with center roof-mounted console that ran down the center of the car, from windshield to rear window (see image at left—click to see larger image in new window). Comprised of two heavy molded cardboard panels, to which foam was glued, and then a new color-keyed moon crater pattern vinyl was glued to the foam. Two clips held each panel in place over the rear window, and the panels were supported in the center by the roof console, and sat on tabs on the outboard side. Interior moldings provided further support. The panels were lightweight, and featured a recessed area in front for the sun visors.

The front section of the roof console was wider than the rear section, and included a row of four red warning lights to alert driver and passengers when a door was ajar, fuel was low, or the emergency flashers were operating. Another light served as a reminder for all to fasten their seat belts. The door ajar light specified a special bulb that would flash after about 10-20 seconds, calling attention to the door ajar situation. The flasher light also served as a switch, which when pressed, would activate or turn off the flashers. A textured black vinyl or simulated wood grain insert decorated the front section of the console, dependant upon model (hardtops utilized the black vinyl, Landaus the wood grain.)

The finished appearance was certainly unique, and offered a reason for Thunderbird's customers to look up, even if it wasn't to see the moon and stars above. This worked just great until about 1972, when the glue began to give way to gravity, allowing the vinyl material to sag. Replacements were still available through special order at Ford dealers, but many of them were coming unglued as well, even though they'd been stored indoors in boxes. Attempts to re-glue the original vinyl material were usually short lived, as the foam would no longer stick to the cardboard material. Needless to say, many unique ways of solving this problem have been seen over the years: everything from adding decorative buttons to hold the material up to sewing the material to the cardboard in a decorative pattern. Some, obviously, were done better than others, but none looked as clean as the original glued design. One of the best auto trim shop repairs mimicked the molded, ribbed vinyl pattern on the rear section of the roof console, which was no doubt one of the more expensive options, but honestly looked pretty good.

While the sun visors always matched the headliner material, the roof console sometimes did not. And as with so many of these cars, exceptions to the rule can be found fairly easily. For instance, Thunderbirds with dark blue interiors often had medium blue vinyl material on the headliner boards with matching sun visors, and a dark blue roof console. That is, on cars built before sometime around December 1, 1965. After this date, the headliner vinyl and visors became a lighter blue, causing a little confusion because the change over date wasn't necessarily correct. Automotive Mileposts has documented a Town Landau with a November 17, 1965 build date which had the lighter blue headliner. Chances are this car was built later than scheduled, but other exceptions to this rule apply as well.

Image: 1966 Ford Thunderbird Town Landau molded headliner and overhead roof consoleFurther confusing the situation, Thunderbirds with red interiors have been seen with both red and with white headliners. All had red roof consoles. So far, all of the cars with white headliners have been Town Landau models, and all of them were equipped with a white vinyl roof, although we can't say for certain that is what made the difference. Town Landaus with black vinyl roofs, or Town Hardtops painted a solid exterior color, including Wimbledon White, have had red headliners and roof consoles (shown at left) in every instance that we've documented. It's possible there was a shortage of red headliner trim components in stock at Wixom when that particular car came down the assembly line, which caused a substitution to keep the line moving, but we simply don't know.

Fewer two tone headliner-roof console color combinations were seen in 1967, although cars with the dark blue interiors still used a lighter shade of blue for the headliner and sun visors, with dark blue roof console pieces. This was true on the new Fordor Landau models as well, although the roof console on that model was a different design and always matched the headliner color. The 1967 Fordor Landau models introduced a contoured roof console that stretched from side to side above the windshield on Birds equipped with the optional Convenience Check Group. It would have recessed areas for the sun visors and four small round reminder lights at its center. on the Fordor models and on everything built from 1968 on, the roof console always matched the headliner color.

As we mentioned earlier, the 1966 Town Landau models featured a simulated wood grain insert on the forward section of the roof console, and a textured black insert on Town Hardtop models. In 1967, the Hardtop received a brushed aluminum panel on the front and rear sections, with simulated wood grain in those areas on the Landau.

1967 would be the last time Ford would use a contoured headliner on the T-bird during the classic era.

Here are some of the details:

1966 Thunderbird

Models:
63C Town Hardtop (Painted Roof)
63D Town Landau (Vinyl Roof)

Part numbers:
C6SZ-6351966 (Right)
C6SZ-6351967 (Left)

Those part numbers above would be followed by one of the 3-letter color codes listed below:

TOP LINE: CODE/COLOR
BOTTOM LINE: INTERIOR TRIM CODE(S) AND COLOR(S)

AAA White

G1, G2, G3, G4, G6, G7, G8, G9, P1, P2, P3, P4, P6, P7, P8, P9 - All White Pearl interiors (White headliner, sun visors, and roof console)

AAB Black
16, 26, 46, 56, 66 - All Black interiors (Black headliner, sun visors, and roof console)

AAC Medium Blue (Before 12-1-65; after see CBA)
12, 22, 42, 52, 62 - All Dark Blue interiors (Medium Blue headliner and sun visors/Dark Blue roof console)

AAD Parchment
1D, 4D, B2, B3, B4, B6, B7, B8, B9, K2, K3, K4, K6, K7, K8, K9, L2, L3, L4, L6, L7, L8, L9 - All Parchment interiors (Parchment headliner, sun visors, and roof console)
24, 54 - Emberglo vinyl (Parchment headliner and sun visors/Emberglo roof console)

AAE Ivy Gold
28, 58 - Ivy Gold interiors only (Ivy Gold headliner, sun visors, and roof console)

AAF Aqua
27, 57 - Aqua interiors only (Light Aqua headliner and sun visors/Medium Aqua roof console)

AAG Burgundy
23, 53 - Burgundy interiors only (Burgundy headliner, sun visors, and roof console)

AAJ Silver Mink
21, 51 - Silver Mink interiors only (Silver Mink headliner, sun visors, and roof console)

AAK Red (Right)
25, 55, 65 - Red interiors only (Red headliner, sun visors, and roof console)

BAK Red (Left)
25, 55, 65 - Red interiors only (Red headliner, sun visors, and roof console)

CBA Light Blue (After 12-1-65; before see AAC)
12, 22, 42, 52, 62 - All Dark Blue interiors (Light Blue headliner and sun visors/Dark Blue roof console)

Image: 1966 Ford Thunderbird Town Landau headliner and roof consoleNote: The molded headliner panel, sun visors, and roof console matched the predominant interior color for 1966, except for a few instances. All Dark Blue interior trim codes featured a lighter shade of blue on the headliner panel and sun visors (shown at left). In the image, pay attention to the mismatch of shades between the light blue sun visors and the medium blue headliner panels. Two different shades of blue were used, depending on the build date. Early cars (prior to 12-1-65) used a medium shade of blue, later cars used a lighter blue. As mentioned previously, AM has documented one 1966 Thunderbird Town Landau with a build date of November 17, 1965 that left the factory with the lighter blue headliner and visors, so the change over date may have actually been earlier than December 1st. Service replacement headliner panels ordered in 1973 were shipped out in the medium blue shade, which caused a mismatch with the sun visors on cars with a later build date using the lighter shade of blue. In 1966, Emberglo interiors always featured a Parchment colored headliner and sun visors with a contrasting Emberglo roof console assembly.

Now here's where it gets a bit confusing...in addition to the exceptions mentioned above, Thunderbirds with both Aqua and Silver Mink interiors have also been documented with light blue headliners that contrasted the dominant interior color. Cars with Red interiors have been documented with both red headliner, red sun visors, and red roof console as well as white headliner, white sun visors and red roof console. In all cases, the roof consoles have always matched the seat color.

Reports of new cars being delivered with one side white and the other side parchment, have also been noted. It's pretty obvious that there was a bit of confusion as to what color to use at the factory, and if it seemed like it would be a nice contrast, or a match, it was used. Perhaps a shortage of a particular color required a substitute color be used to keep the assembly line moving. We'll likely never know for certain, but there are some inconsistencies.

1967 Thunderbird

Models::
65A Hardtop (Painted Roof)
65B Landau (Vinyl Roof)

Part numbers:
C7SZ-6551944 (Right)
C7SZ-6551945 (Left)

Those part numbers above would be followed by one of the 3-digit alphanumerical color codes listed below:

TOP LINE: CODE/COLOR
BOTTOM LINE: INTERIOR TRIM CODE(S) AND COLOR(S)


A1A Black (Before 2/1/67)
D2A Black (From 2/1/67)
2A, 4A, 5A, 8A, HA, LA - All Black interiors (Black headliner, sun visors, and roof console)

A1B Blue (Before 2/1/67)
D2B Blue (From 2/1/67)
2B, 4B, 8B - All Dark Blue interiors (Medium Blue headliner and sun visors/Dark Blue roof console)

A1D Red
2D, 4D, 8D - All Red interiors (Red headliner, sun visors, and roof console)

A1F Saddle
2F - All Saddle interiors (Saddle headliner, sun visors, and roof console)

A1G Ivy Gold
2G, 4G, 8G - All Ivy Gold interiors (Ivy Gold headliner, sun visors, and roof console)

A1K Aqua (Before 2/1/67)
D2K Aqua (From 2/1/67)
2K, 4K, 8K - All Aqua interiors

A1U Parchment (White) (Before 2/1/67)
D2U Parchment (White) (From 2/1/67)
2U, 5U, 9U, SU - All Parchment (White) interiors (Parchment headliner, sun visors, and roof console)

C2D Burgundy (2-Door with SL Trim only)
4D, 8D - All Burgundy interiors (Burgundy headliner, sun visors, and roof console)

REMOVAL AND INSTALLATION:

No doubt most, if not all, of these headliners have already been removed and repaired at least once. 1966 and 1967 Thunderbirds located in hot climates began to experience failure of the original adhesive by 1971 or 1972, and cars in cooler areas of the country or those that were mostly garaged out of the hot sun, began to show signs of the vinyl coming loose and drooping over the next few years. By the time most were 10 years old, there was some sign of failure for virtually all cars built with this type of headliner. For detailed removal and installation procedures, visit our 1966-1967 Ford Thunderbird Contoured Headliner Repair page..

REPAIR OF CONTOURED HEADLINER BOARDS:

Many of these boards are in pretty bad shape by now. Depending on the condition yours are in, there are several ways to go about repairing them. Visit our 1966-1967 Ford Thunderbird Contoured Headliner Repair page for all the details on removal, repair, and installation. Plus, you can buy much of what you need to make the repair on that page as well.